Honda GX160 surging at all RPM's I have a honda GX160 5.5hp motor on a pump and the motor keeps surging while running. The engines’ designs are for turf and commercial applications and related equipment. When I got a can of new fuel this year, it would start and run while I had the choke on, but when I tried to take the choke off, it would simply die. Still started, ran and died. honda gx620 20 hp v twin engine stalling problem I have a Honda GX 620 20HP v twin engine on my side by side that idles perfectly, but when we drive it, after a few minutes it bogs down and dies. won't start or run with out choke on .after few minutes ,exhaust pipe at motor starts to glow red,have replaced fuel liones cleaned tank , new on off valve , new plug,,air filter set up , and after market carb and still the same ,at full throttle only about half of what it should be . We’ve been focusing on the fuel being restricted relative to the amount of air. link to How Long Can You Leave Your Car's Headlights On? They are also suitable for pressure washers and water pumps. Was that fuel treated with stabilizer like SeaFoam or Stabil? MISSION EGULATIONS The Honda GX630, GX660, and GX690 engines meet U.S. Environmental Protection Agency and the California Air Resources Board regulations when fitted with a certified fuel delivery system and either a Honda genuine muffler or a certified muffler. I had a hard time getting it running in the first place. If you did treat your gasoline with stabilizer and it has been under 12-15 months, then you’re probably in the clear. Release the rope. I assembled per instructions, hooked it to a water supply, and when I pulled the choke wire as directed to start it, it came all the way out...eg, not connected to anything. Clicking this will make more experts see the question and we will remind you when it gets answered. Home Battery Bank also participates in advertising through Google AdSense and Ezoic. It sat in my shed until this summer when I pulled it out put it together and put all fluids in and tried to start it. On many carburetors, the gasoline has to first pass through the main jet and is then diverted through the idle circuit to the pilot jet. Of course, there are times when a mechanic is needed, especially when your income depends on it. For detailed mower troubleshooting, generator troubleshooting, etc., refer to the Honda small engine manuals for each engine. Examples are construction and industrial equipment, generators, and agricultural equipment. Home Battery Bank is compensated for referring traffic and business to these companies. HondaLawnParts.com has parts in stock for quick shipment. I have a good flow into the sediment bowl on the carb. This turns the engine. This was the case even after it had run awhile. Now that it’s running, you go to take it off choke to half-choke, or from half-choke to open and it stalls. won't start today. It would start and run OK at idle, but under load it would run maybe 15-20 seconds and die - if I was quick enough, choking it would SOMETIMES keep it from dying. To drain out old gas, first, turn off the fuel valve. It sat in my shed until this summer when I pulled it out put it together and put all fluids in and tried to start it. If your carburetor is not tightened properly to the intake, it will cause a vacuum between the two and the intake to the combustion chamber will suck in far more air than it knows what to do with. If the answer is over one to three months and you did not stabilize your fuel, then it has gone stale and is much less combustible than it once was and can lead to engine stalling. With the jet removed, you’ll likely see no daylight through the small pinhole, or it will be restricted by a varnish substance. Every year we improve our business, LISTENING to what tradies want and need and how they want to get it. For these engine issues, the probable causes appear below, beginning with the most common cause. Re: Honda GX140 will only run with choke on « Reply #4 on: September 21, 2010, 12:48 » Re reading your post Gwiz about the jet cleaning I note I removed what I throught was the jet, it was blocked solid, but I did not clean out the other brass bit that was left in the carb. Hey everybody. Terms and Conditions for Home Battery Bank. As the engine consumes fuel, pressure rises in the gas tank. Check that the spark plug is working. What Are the Benefits of Getting a Power Trowel. You may have to file a screwdriver down to fit if it’s too big. From there, it is diverted through a series of ports and other jets depending on whether or not you’re on idle or full throttle. It shouldn’t be much. If your carburetor is clogged, the engine doesn’t get the fuel it needs. while you have the carb off, make sure the choke valve is operating properly. Test for continuity. with new g ... just installed brand new carb on a honda gx160 when i take it off choke it runs wide open. Then the rope should rewind on the pulley. This just pops up by hand or by gently prying with a flat head screwdriver. About the GX120, the GX160 and the GX200 Honda Small Engines. Luckily, this is an easy fix and you can probably take care of it without removing your carburetor. You can also use a spark plug tester to see if the spark plug is defective. Place a piece of duct tape on your generator and gas can and write the date of purchase and whether it’s treated or untreated with a marker. I am running 100% pure gas with no ethanol now. It's a huge long story, but I'll condense. Some repairs require a professional mechanic. Pull the starter rope. Where you find it hard to start the engine, your engine may be getting too much or not enough fuel. If your engine won’t start, starts but stops after a few seconds, the carburetor may be the cause. Been working on a 5.5 HP Honda GX160 engine on a pressure washer. To get the equipment back into working order and like-new condition, consider these common problems and their most common fixes. Your generator starts up just fine, or maybe you just needed a quick shot or two of carb cleaner in the intake to get it fired up. If so, replace the spark plug. Been working on a 5.5 HP Honda GX160 engine on a pressure washer. A faulty cap keeps the engine from starting or makes it harder to start the engine. Simply plug the vacuum fitting at the the #3 carburetor – the loss of vacuum advance will never be noticed other than a very slight decrease in fuel economy. out of ideas The engine receives too much fuel if the carburetor choke isn’t closing as it should. In 2011, Honda launched an updated version of its 4 stroke GX engines line. ... My old toro 624 won't maintain rpms. The engines’ designs are for turf and commercial applications and related equipment. It is extremely hard to start a machine with stale fuel. We know that the last thing you want is to be loosing time and money because of sick machinery. This article focuses on basic small engine troubleshooting, in particular, for the four stroke GX120, the GX160, and the GX200 Honda small engines. Did you know that we have an online store, and we sell tools, machines and PPE? If the issue was with the top two causes, make sure you use only stabilized fuel and change it out after 1 year. The first thing I did was remove and clean the fuel tank and the screen inside the tank. Like the start switch, you can test both the multimeter of these switches to see if they are defective. It will also have one closed contact in the ‘off’ position. I have soaked the carb overnight in the TYME brand carb soak and then reassembled, same problem but i noticed if i choke the carb about half way it will smooth out. Posted by … First, remove the throttle adjustment screw but before you do that you will want to screw it in all the way and count how many turns. The engine should run fine with the choke open and die when it is closed. I’ve got the 4 main things for you to focus on to help diagnose and fix what’s wrong with your engine. Honda GX160 surging at all RPM's I have a honda GX160 5.5hp motor on a pump and the motor keeps surging while running. tightened carb bolts. If you have trouble turning the switch, or if the switch only works part of the time, replace it. After some time, parts within the fuel evaporate. Please consult a certified electrician if there is anything you are uncomfortable with. Use Genuine Honda factory parts to repair or maintain your Honda GX160 engine. A faulty ignition coil keeps the engine from starting. Carb is new, removed fuel line flows freely. We are also a face mask supplier, so if you don’t know where to get one, we can help you out. Honda GCV190 won't run with air filter on Hey all, I just bought a new pressure washer (Simpson 3125-s) with a Honda GCV190 engine. Then, remove the plastic insert (if it has one). Both parts are clean and the engine will idle fine. â ¢ Manual choke (if equipped): Place the choke lever/rod [2] in the CHOKE position when starting a cold engine. If the engine continues to run with the loose cap, the vent is more than likely clogged. They leave a sticky substance behind that clogs up the carburetor. Please refer to your owner’s manual for details on all maintenance procedures and troubleshooting for your specific model. Replacing the defective recoil starter assembly should fix your problem. Older unit but not used a lot. link to How Long Can I Leave the Car Radio on? Sometimes we forget after we get home and wake up to a dead battery, and sometimes we're lucky... Hi! The other could be a clogged low speed and idle circuit. So I went ahead and bought a brand new carb from Honda for it. They have a reputation for their fuel economy as well as durability and reliability. 13. If we’ve established that the main jet is now clean but there is still a problem, we’ll need to verify that the pilot jet is now clean. Basic troubleshooting information for Honda small engines. That where we come in. I've got a engine-driven pressure-washer fitted with a 5.5HP Honda GX160. Check the spark plug for damage or wear. Posted by richard wade on Oct 30, 2012. 4900 Molly Pitcher Highway Chambersburg, PA 17202 US If the engine has a manual choke, it should be left open if the engine is already warm. With choke on, it pretty much purrs. Once the engine is up and running, the Auto Choke automatically returns to an optimal operating position. Since you just got the engine done I would double check the carburetor. You can likely skip to the next section. I assembled per instructions, hooked it to a water supply, and when I pulled the choke wire as directed to start it, it came all the way out...eg, not connected to anything. Now, remove the main bolt/nut at the bottom-center of the bowl and remove the bowl. The problem is that it will only run with the choke on and the engine will die when the choke is turned off. It fits in the crankshaft, where it engages with the flywheel. I've been an avid hobbyist in these fields for over 5 years and I enjoy sharing what I've learned in a way that's geared for beginners and those just getting their foot in the door with small engine repair and prepping. One cause could be an air leak on the carb, head gasket, crankshaft seal. drained carb bowl, no dirt. ... ###-####6250. i'm guilty of letting it sit in basement for 2 yrs without starting. If the help we have given you today on troubleshooting small engines is not enough, it may be time to bring your machine in for us to take a look. Because you’ve had the pleasure of leaving stale gasoline in your tank, it has done what untreated gas does when it oxidizes — turn to varnish. It would only run if you sprayed carb cleaner into the intake, so I took off the carb and cleaned it out. this is a new motor on a … First, shut off the fuel valve. You should see a strong spark between the tester’s terminals when the engine is cranking. But, the work-around is easy. 1. This is a pretty simple thing to diagnose and fix. In 2011, Honda launched an updated version of its 4 stroke GX engines line. I’ve done this, and once you do it there is no fixing it. The engine starts easily whether cold or hot and is ready to use immediately. A faulty start switch will keep the engine from starting. Other repairs are more straightforward; you can do them yourself. Keep in mind these are broad small engine troubleshooting tips. Also, the switch should have one open contact, which is the ‘on’ position. honda carb I have a honda gx340 on a portable sawmill and i finally got it running right after two years of running on half choke i sprayed it really good with carb cleaner and even took the main jet out and the small brass set screw at the front she runs like a brand new honda starts easy and don't need choke whats so ever.
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